Ballast Structures
A Ballast Structure is a solar module mounting system used on rooftops to ward off penetrating the roof surface. Instead, it rests on a heavy material called ballast. This ballast holds the structure down and makes it steady. The design is optimised so that the solar panels are kept at the correct angle to enable maximum solar radiation throughout the year. The systems even increase reliability and energy efficiency with ballast mounts when the weather provides adverse conditions.
Ballast structures are very flexible and easy to install; hence, they are widely used for residential, commercial, and industrial rooftops. They are constructed from lightweight materials, making them easy to transport and install. Many ballast systems can provide adjustable angles from 10 to 30 degrees for optimally generating solar energy.
The Muft Bijli Yojana provides subsidies covering up to 40% of the cost for households to install rooftop solar panels. Utkarsh India supports this initiative by supplying ballast-type Module Mounting Structures (MMS), designed specifically for rooftop solar installations. These ballast structures offer a secure, non-penetrating solution for mounting solar panels, using heavy materials to ensure stability without damaging the roof. The system's design allows for optimal panel positioning and maximum energy generation, making it ideal for various residential, industrial, and agricultural applications. With Utkarsh's ballast structures, solar installations are both durable and efficient, meeting the growing demand for renewable energy.
At Utkarsh India Limited, quality is paramount for every ballast structure we produce. Each structure is manufactured with precision and designed using cutting-edge technology to ensure superior performance and durability in diverse rooftop applications. Our ballast structures are engineered from high-grade materials and undergo advanced galvanisation processes to deliver exceptional corrosion resistance and long-lasting reliability.
These structures are ideal for various rooftop solar installations, including residential, commercial, and industrial setups. Their non-invasive design ensures easy installation without roof penetration, making them a versatile solution for sustainable energy projects. Backed by a robust manufacturing setup featuring modern machinery and stringent quality controls, our ballast structures adhere to international standards, ensuring optimal stability and efficiency.
Discover how Utkarsh India's dedication to innovation and excellence positions us as a trusted partner in renewable energy, offering solutions that empower a greener and more sustainable future.
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36000
C/Z STRUCTURE PRODUCTION CAPACITY / HAT STRUCTURE PRODUCTION CAPACITY
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18
Forming Stations
Product Specification
- Resistant to Corrosion with Galvanised Coating: Utkarsh India’s ballast structures are manufactured using premium-grade steel with Hot-Dip Galvanised (HDG) coating, ensuring exceptional resistance to corrosion. This feature is particularly beneficial for projects under the Muft Bijli Yojana, where rooftop solar installations must endure varied environmental conditions, ensuring long-term performance and reliability in residential areas.
- Optimised Designs for Energy Efficiency: The adjustable tilt angles of Utkarsh’s ballast structures, ranging from 10° to 30°, maximise solar energy generation by capturing optimal sunlight throughout the year. For theMuft Bijli Yojana, this feature ensures that rooftop solar installations in residential homes generate maximum energy, even with limited roof space or varying orientations, supporting the program’s goal of providing free electricity.
- High-Load Bearing Capability: Engineered to withstand wind loads of up to 180 km/h, Utkarsh India’s ballast structures structures are designed to remain stable under extreme weather conditions. This is crucial forMuft Bijli Yojan installations, where rooftop solar systems must endure different weather patterns across rural and urban areas without compromising performance.
- Built with Sturdy Yet Lightweight Materials: The use of roll-formed steel sections, such as C Channels, Z Sections, and Omega Profiles, provides exceptional strength while keeping the overall system lightweight. This design ensures ease of transport and installation, a critical advantage for the large-scale rooftop solar deployments required under the Muft Bijli Yojana, enabling efficient setup in remote and urban locations alike.
- Customisable Dimensions: Utkarsh India offers ballast structures in both standard and customised dimensions to suit the specific needs of each installation. This flexibility ensures that solar systems under the Muft Bijli Yojana can be tailored to fit a variety of rooftop sizes, allowing for seamless integration into residential buildings across the country.
- Standard Certifications: As a leading ballast structure manufacturer, Utkarsh India complies with globally recognised certifications such as ISO 9001:2008, EN 1090, CE, and AWS D1.1. These certifications guarantee that our ballast structures meet the rigorous standards required for large-scale initiatives like the Muft Bijli Yojana, ensuring both safety and quality for widespread solar adoption across households.
- Modular and Flexible Configurations: Utkarsh's ballast structures are engineered to ensure optimal sun exposure, delivering tailored results for various rooftop layouts. Their modular design allows for easy adjustments without penetrating the roof, reducing the need for additional tools or extensive labour.
- Durability with Black HRC, ZM, and Pre-Galvanised Steel : Crafted from high-quality materials like Black HRC, ZM, and Pre-Galvanised Steel, Utkarsh's ballast structures ensure long-lasting durability, enhancing energy generation for Muft Bijli Yojana beneficiaries.
- Precision Engineering for Optimal Performance: Every ballast structure from Utkarsh is precision-engineered to provide stable support and maximum energy capture. Designed to meet diverse commercial and residential needs including for projects like Muft Bijli Yojana, these structures ensure optimal performance in solar power generation.
- Built to Withstand Environmental Challenges: Utkarsh's ballast structures are sturdy enough to endure extreme weather conditions, from high winds to heavy rainfall. They offer a reliable solution for rooftop solar installations, even in regions where environmental factors pose challenges, making these solar modules an ideal choice for projects like the Muft Bijli Yojana that involve application in extremely rural and challenging areas.
- Streamlined Modular Components: The modular design of Utkarsh’s ballast structure simplifies the assembly process, making installation quick and efficient. With minimal need for tools and no requirement to drill into rooftops, these systems save time and resources.
- Hot-Dip Galvanised (HDG) Coating for Longevity: To combat rust and wear caused by outdoor exposure, Utkarsh employs a Hot-Dip Galvanised (HDG) coating on all ballast structures. This ensures a long-lasting, corrosion-resistant finish that stands the test of time. By providing solar solutions that last, Utkarsh supports the long-term success of initiatives like Muft Bijli Yojana and promotes energy sustainability.
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Certified for International Standards:
Every Utkarsh ballast structure made with galvanised module mounting structure adheres to stringent international standards such as ISO 1461:2009, EN 1090, CE, and AWS D1.1. These certifications guarantee quality and reliability, giving consumers peace of mind in their solar investments.
Explore the unmatched quality and performance of Utkarsh India’s ballast structures, designed to power your rooftop solar installations with precision and durability.
- Precision Engineered for Optimal Performance: Utkarsh India’s ballast structures are designed for durability and seamless integration, ensuring high performance in rooftop solar applications, including Muft Bijli Yojana projects, without penetrating the roof.
- High-Quality Materials for Reliability: Built with top-grade materials and hot-dip galvanised coatings our ballast structures ensure long-term durability and efficiency, making them ideal for residential and commercial solar setups, especially in Muft Bijli Yojana initiatives.
- Customised Solutions for Diverse Applications: Our ballast structures offer flexible configurations tailored to agricultural, residential, and large-scale solar needs, ensuring that every project, including those under the Muft Bijli Yojana, receives the perfect solution.
- Maximised Energy Production: Designed for optimal solar energy yield, Utkarsh’s ballast structures ensure maximum energy generation, enabling Muft Bijli Yojana users to produce more power and reduce reliance on the grid.
- Adherence to Global Quality Standards: Our ballast structures meet international standards like ISO 9001:2015, ISO 14001:2015, EN 1090, and CE, guaranteeing reliability and top-tier performance in all solar applications.
- Eco-Friendly and Sustainable Solutions: Crafted with eco-friendly materials and processes, Utkarsh’s ballast structures support sustainable energy goals, perfectly aligning with the green energy initiatives of Muft Bijli Yojana.
- Agility and Scalability for Large-Scale Projects: Designed for easy installation and scalability, Utkarsh’s ballast structures can be adapted for both small and large solar installations, making them perfect for growingMuft Bijli Yojana projects.
- Advanced Manufacturing for Superior Quality: With SHG 99.995% LME-grade zinc for superior galvanisation, Utkarsh ensures long-lasting, reliableballast structures through advanced manufacturing processes that maintain high-quality standards.
Application Areas
Designed to withstand extremely harsh weather conditions, our superior ballast structures for solar module mounting are highly efficient for diverse rooftop applications. Offering high reliability and high potential to maximise energy generation, these structures are often chosen for a range of industrial, commercial, and residential applications, including projects like Muft Bijli Yojana that involve solar panel installation in rural and remote areas.
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Residential Rooftop Solar Installations
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Commercial and Industrial Buildings
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Agricultural Solar Projects
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Poultry Farms and Livestock Buildings
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Community Solar Initiatives